Quality assurance program files
I Quality objectives and guidelines
The company carried on the following quality objectives and guidelines all the time.
Quality objectives:
Produce the first-class products to create civilization project.
Improve quality of products to unfold international market.
Quality guidelines:
a In accordance with standards of GB/T19001-2000, the company establishes, implements and holds the Quality Management System, ensuring the product quality and service quality based on the leading technology and standardization scientific management, and adhering to innovative ideas to achieve the purpose of continuous improvement.
B The company insists on the guidelines of “quality first, supremacy of customers”, all staff make concerted efforts to keep the promise of quality products and excellent service, meeting customers requirements and achieving customers satisfaction.
II Quality assurance system
The company established quality assurance system based on “ISO9001 quality system production, installation and service quality assurance model”. It passed ISO9002 certification of China Import and Export Commodity Quality Certification Center by December, 2000, and passed ISO9001 certification by July, 2003.
1. Pre-production preparation
A Preparation of documents and information
The company does the work in strictly accordance with the requirements of quality assurance standards documents: technology department in charge of reviewing drawings to make sure the correctness of drawings and manufacturability of work; production department design the process file, organization of procurement documents and necessary tooling; quality testing department formulate inspection plan and inspection procedures.
B Preparation of material
Raw materials, outsourcing and purchased parts entering plant must have quality certificate of manufactures (Large quantities of raw materials should be re-inspection of material), and all these should be purchased from qualified subcontractor.
2. Process control
The company effectively controls process factors during production, i.e. staff, machine, material, law, environment.
Staff
The staff is trained of quality awareness, clearly remembering “quality first, prevention first”, and the operators are professional trained.
Machine
Maintenance staff strictly abides by repair and maintenance program, maintaining and keeping the equipments in time to make sure their conditions normal. Workers use and produce equipments on the basis of equipment regulations and processes. Manufacture and inspection of products can meet the requirements of production and main production process can be self-enclosed.
Material
If raw materials, outsourcing and purchased parts controlled before manufacture had found problems during production, we will follow the principle of “Costs subject to schedule, schedule subject to quality” and take corrective and preventive measures.
Law
The company is an ISO9001 quality certification enterprise. It has established an effective quality assurance system: everything is managed, everything follows rules, everything is checked, and everything is documented. We have made a quality objective of “implementation of the ISO9001 standard, scientific management, constant innovation and top-ranking products and service”. There are “three basics” during production, that is, on the basis of operational process documents formulated by production department, on the basis of correctness and manufacturability drawings reviewed by technology department, on the basis of quality system program files standard. According to the critical control point set up by quality inspection department, workers inspect, control, supervise and check the conditions of process discipline.
Environment
Classify and mark the raw material, semi-finished products and finished products according to environment control. Uniform production sites ensure civilized production and safety production.
3 Control of nonconforming product
If there was nonconforming product occurring in the production process, the checker should mark and separate the failure ones, and write report to person in charge of quality testing department. After making of disposal conclusion, the responsible departments should formulate corrective and preventive measures, meanwhile, quality inspection department follow up testing to ensure the
compliance of product quality.
4 Survey of manufacturer for outsourcing and purchased parts
We will choose well-know manufacturers to provide outsourcing and purchased parts and survey their product quality and credit rating in order to ensure the product quality and after service. It can be evaluated by relevant materials provided by manufactures and combining with the market operating conditions.
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November 10th, 2010